Complete Systems
End-to-End Warehouse
Automation Systems
Single-manufacturer advantage: every component designed, manufactured, and integrated by SortLease engineers. No multi-vendor complexity, no integration risk. From receiving dock to shipping door — one system, one warranty, one support team.
Automated Storage & Retrieval (AS/RS)
High-density storage systems with automated retrieval. Increase storage capacity by 200–300% in the same footprint. Mini-load, unit-load, and shuttle-based configurations.
Automated Picking Systems
Goods-to-person and robotic picking systems. 99.9% accuracy. 300–400% speed increase. AMR-based, fixed robotic arm, and hybrid configurations available.
Automated Sorting
High-speed sorting for parcels, cartons, and totes. 25,000–75,000+ items per hour. 99.8% sort accuracy. Cross-belt, tilt-tray, and pop-up wheel configurations.
Automated Conveyor Systems
Intelligent conveyor networks with dynamic routing, merging, accumulation, and automatic barcode scanning for efficient material flow.
Automation Levels
Choose the Right Level for
Your Warehouse
Three automation levels designed for different warehouse sizes, volumes, and investment profiles. All include WMS integration, factory warranty, and global support.
Basic Automation
$85K+
From $85,000 capital or $2,500/mo lease
Focused automation for specific processes — sorting, picking, or conveyor. Ideal for warehouses beginning their automation journey.
- 25–40% labor reduction
- 150–200% throughput increase
- 8–12 week installation
- WMS integration included
- 5-year manufacturer warranty
- 24/7 support available
Most Popular
Advanced Automation
$175K+
From $175,000 capital or $4,500/mo lease
Integrated automation across multiple warehouse processes — picking, sorting, conveyor, and AS/RS with full WMS integration and robotics.
- 50–60% labor reduction
- 300–350% throughput increase
- 12–24 week installation
- Robotics integration
- AI-assisted routing
- Full WMS bi-directional sync
Complete Automation
$350K+
From $350,000 capital or $8,500/mo lease
Full warehouse automation with AI optimization, autonomous mobile robots, AS/RS, complete material handling from receiving to shipping.
- 60–70% labor reduction
- 400–500% throughput increase
- 24–36 week installation
- AI optimization engine
- Autonomous mobile robots
- Complete predictive maintenance
Automation Solutions
Performance by
System Type
Free Warehouse Assessment & ROI Calculation
Send us your warehouse dimensions, order volume, and current labor count. We'll build a custom ROI model showing exact payback period for your facility.
SYSTEM 01
75,000+
Items per hour · 99.8% accuracy
High-Speed Sorting
Industrial-grade sorting for warehouse operations. Cross-belt, tilt-tray, and pop-up wheel configurations for parcels, cartons, and totes.
FlowSort S15 specs →
SYSTEM 02
300–400%
Faster picking · 99.9% accuracy
Automated Picking
Goods-to-person and robotic picking systems with vision-guided robotics. Handles multi-SKU environments with variable item sizes.
View picking specs →
SYSTEM 03
400–500%
Throughput · 60–70% labor reduction
Complete Warehouse Automation
End-to-end automation from receiving dock to shipping door. AS/RS, picking, sorting, packing, and AI-optimized material flow.
View complete system →
Implementation Process
How Warehouse Automation
Gets Deployed
A structured six-step process from initial assessment to ongoing optimization. Factory-certified teams at every stage. Phased implementation available to minimize operational disruption.
Warehouse Assessment & Custom ROI Model
Provide warehouse dimensions, order volume, labor headcount, and WMS platform. SortLease engineers conduct detailed site analysis and produce a custom ROI model with exact payback period projections.
Timeline: 1–2 weeks · Cost: Free
3D System Design & Engineering
Custom automation layout using 3D modeling: conveyor routing, sorter placement, AS/RS positioning, and WMS integration architecture. Design reviewed and approved before manufacturing begins.
Timeline: 4–8 weeks
Manufacturing & Factory Testing
Systems manufactured at SortLease's US facility. Full integration testing — including WMS connectivity validation — completed before shipping. No surprises during installation.
Timeline: 8–16 weeks
On-Site Installation
Factory-certified technicians install the system with minimal operational disruption. Phased installation available for live warehouses that cannot pause operations.
Timeline: 4–8 weeks
Testing, Staff Training & Go-Live
Comprehensive system testing, on-site staff training for operators and supervisors, phased go-live with SortLease engineers on-site throughout the transition period.
Timeline: 2–4 weeks
24/7 Support & Annual Optimization
24/7 remote monitoring, preventive maintenance contracts from $750/month, emergency on-site response, software updates, and annual optimization workshops to maximize throughput over time.
Ongoing · 99%+ uptime guaranteed
Flexible Pricing
Three Ways to
Finance Automation
Capital purchase, operational lease, or throughput-based pricing — choose the model that matches your financial structure. All models include manufacturer warranty and support.
Market context: new financing models are driving mid-market adoption
Robotics-as-a-Service (RaaS), vendor-financed packages, and throughput-based pricing are lowering the barrier to warehouse automation for mid-market operators. SortLease's lease and throughput models are specifically designed for warehouses that need automation economics without large upfront capital commitment.
Capital Purchase
$85K+
Own the automation equipment outright. Lowest total cost over 7+ years. Full capital depreciation benefits.
- Full equipment ownership
- 5-year manufacturer warranty
- Lowest 7-year TCO
- Custom engineering included
- Capital equipment depreciation
- Technology upgrade path
Warehouse Favorite
Operational Lease
$2,500/mo
Lease automation with maintenance included. Eliminate large capital expenditure. Fully operational expense.
- Zero capital expenditure
- Full maintenance included
- Technology refresh options
- 3–5 year lease terms
- Purchase option at lease end
- Off-balance-sheet financing
Throughput-Based
$0.03–0.07/item
Pay per item processed. Costs scale directly with warehouse volume. Ideal for seasonal or variable-volume operations.
- Cost aligns with volume
- Low base monthly fee
- Volume discounts at scale
- Maintenance & updates included
- Ideal for variable demand
- No volume commitments
ROI Calculator
Calculate Your Warehouse
Automation ROI
Estimate your monthly savings and payback period based on your warehouse profile.
Ready to Talk Numbers? Our Engineers Are Standing By.
The calculator gives a directional estimate. Our engineers build a precise model using your actual WMS data, floor plan, and labor cost structure — at no cost.
Your Warehouse Profile
Your Automation ROI
$27,500
Monthly labor savings
$330,000
Annual savings
6.4 months
ROI payback period
350%
Throughput increase
- Handle peak volumes without temp labor
- Reduce picking errors by 80–95%
- 200–300% more storage in same footprint
- Improve employee safety
Complete Services
End-to-End Support for
Your Warehouse
Global Installation
Factory-certified technicians install worldwide. Coverage across North America, Europe, Asia-Pacific, Middle East, and Latin America.
8–20 week installation timeline
Preventive Maintenance
Comprehensive maintenance plans from $750/month. 24/7 remote monitoring, emergency response, and scheduled preventive maintenance to maintain 99%+ uptime.
24/7 support · 99%+ uptime guarantee
Staff Training & Optimization
On-site training for operators and supervisors during installation. Annual optimization workshops to maximize system throughput as your business evolves.
On-site + annual optimization workshops
Contact Automation Division
Get Factory-Direct Pricing &
Expert Consultation
Talk to a warehouse automation engineer — not a salesperson. We'll review your specific operation and build a custom solution.
WhatsApp / SMS
+1 (307) 533-0268
Fastest response for automation inquiries and enterprise quotes. Respond within 2 hours during business hours.
Message on WhatsApp
Phone Call
+1 (307) 533-0268
Speak directly with warehouse automation engineers. Mon–Fri 6am–8pm MST. 24/7 emergency support for existing customers.
Call Automation Division
Email
For detailed quotes, technical specifications, WMS integration documentation, and multi-phase project planning.
Send Technical Inquiry
Global Support
Available in Your Language
SortLease manufactures complete warehouse automation systems — AS/RS, automated sorting (75,000+ items/hr), robotic picking, and WMS integration. 300–400% throughput increase. 40–70% labor cost reduction. From $85,000. Global installation in 8–20 weeks. Contact us: +1 (307) 533-0268
FAQ
Warehouse Automation
Questions Answered
Implementation timelines vary by scope: Basic automation (sorting only) takes 8–12 weeks; Advanced automation (multiple systems) 12–24 weeks; Complete warehouse automation 24–36 weeks. This includes planning and design (4–8 weeks), manufacturing (8–16 weeks), installation (4–8 weeks), and testing and training (2–4 weeks). SortLease provides detailed project plans and can implement in phases to minimize disruption. Contact us: +1 (307) 533-0268 or WhatsApp.
SortLease systems include standard connectors for all major WMS platforms: SAP, Oracle, Manhattan Associates, and more. Custom API development for proprietary systems. Real-time bi-directional data synchronization. Integration testing completed at SortLease's facility before deployment — your WMS receives live status updates from day one. See the WMS Integration page for full details.
Yes. Phased implementation is recommended for most warehouses: Phase 1 — automated sorting and basic conveyor (3–6 months); Phase 2 — automated storage and retrieval AS/RS (6–12 months); Phase 3 — automated picking and packing (6–12 months); Phase 4 — complete system integration and AI optimization (3–6 months). Phased implementation minimizes disruption, spreads investment, and allows your team to adapt incrementally.
Most SortLease warehouse automation systems deliver ROI within 12–36 months. Key savings drivers: 40–70% labor cost reduction, 300–400% throughput increase (more orders without more space), 80–95% error reduction (fewer returns and re-picks), and 200–300% storage capacity gain (deferred or eliminated facility expansion). The ROI calculator above gives a directional estimate based on your warehouse profile.
Three price points: Basic Automation from $85,000 (25–40% labor reduction); Advanced Automation from $175,000 (50–60% labor reduction); Complete Automation from $350,000 (60–70% labor reduction). Operational lease starts from $2,500/month. Throughput-based pricing at $0.03–0.07/item is available for variable-volume warehouses. All models include WMS integration, 5-year manufacturer warranty, and global support.
Maintenance requirements: Daily visual inspections (15–30 min); Weekly preventive checks (1–2 hours); Monthly comprehensive maintenance (4–8 hours); Quarterly professional inspection (8–16 hours); Annual complete system review (1–2 days). SortLease maintenance contracts from $750/month include 24/7 remote monitoring, preventive maintenance, emergency support, and software updates. Systems achieve 99%+ uptime with proper maintenance.
Yes. SortLease provides global installation through factory-certified technicians across North America, Europe, Asia-Pacific, Middle East, and Latin America. Typical installation: 8–20 weeks. Post-installation: 24/7 remote monitoring, regional on-site service teams, preventive maintenance contracts, and annual optimization workshops. Contact the Automation Division at +1 (307) 533-0268 or WhatsApp for global deployment inquiries.
SortLease designs for all ceiling heights: Low clearance (12–18 ft) uses horizontal automation with optimized layouts; Medium clearance (18–24 ft) uses moderate vertical storage with mezzanines; High clearance (24+ ft) uses full vertical utilization with multi-level AS/RS. Detailed site surveys and 3D modeling ensure maximum space utilization regardless of ceiling limitations. Even 12–14 ft warehouses can achieve 150–200% more storage capacity through horizontal automation.
Related Resources
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Solutions & Products
Ready to Automate Your Warehouse?
Join operations achieving 300–400% higher throughput and 40–70% lower labor costs. Get a factory-direct quote from our engineering team — not a reseller.
Sheridan, WY 82801 USA · +1 (307) 533-0268 · [email protected]
Mon–Fri 6am–8pm MST · 24/7 Emergency Support